Assembly Of A Category 6 Solid Or Stranded RJ45 Plug

>cable jacket and bend the wire in several
This article focuses on the proper method fordirections to finish the break, the result will be a
terminating a CAT6 unshielded solid or strandedgood problem-free cut.    
cable using standard tools and materials that areTrim the + shaped divider (an insulator core within
readily available.  With the proper use of the toolssome manufacturer’s CAT6 cables, so this
and a little practice you will be terminating CAT6may or may not be present) that separates each
cables in no time. Twisted pair cables such asof the twisted pair all the way back to the cut
CAT5, CAT5e, CAT6 and CAT6a cable are a lowedge of the jacket.
cost and easy installation alternative to traditionalNext, untwist the wires all the way to the jacket
coax cables for transmitting KVM and AVedge (but not beyond) and arrange them
signals.   KVM (keyboard-video-mouse)according to TIA/EIA 568A or 568B standards. 
extenders via CAT5 may be used to removeFor CAT6 cable, the RJ45 plug includes a loading
computers from harsh or sensitive environments,bar used to properly space the wires for insertion
or to restrict physical access to the computer.into the RJ45 plug.   Flatten and insert the wires
Video extension products such as VGA, DVI,into the loading bar.   The loading bar has
S-Video or HDTV extenders via CAT5 are usedopenings in it, one for each conductor.   The
to extend video displays. Each extender consistswires must be placed in the proper order for
of two units - the local and remote units, whicheither the TIA/EIA 568A or 568B standard. 
are interconnected using a CAT5/5e/6 cable.With the wires in the proper order, slide the
This article focuses on the proper method forloading bar (with the raised edge up) all the way
terminating a CAT6 unshielded solid or strandedonto the cable until it rests as close to the jacket
cable using standard tools and materials that areas possible against the untwisted portion of the
readily available.  With the proper use of the toolstwisted pairs.  Then trim off the excess wires
and a little practice you will be terminating CAT6that extend from the loading bar.
cables in no time.Insert the prepared cable into the RJ45 plug such
Prepare the cablethat the loading bar is fully inserted and the cable
You will first need CAT6 cable (solid or strandedjacket extends inside the plug (beyond the strain
for the purposes of this article) cut to the desiredrelief of the connector).   
length.  The cable can be terminated before orUsing the RJ45 crimp tool, crimp the assembled
after installation, even if you have a long run totermination to make it permanent.  Firmly
make.  Using a cable tester from VPI ( the cablesqueeze the handles to set the contacts and
can be easily tested for continuity, crossed pairssecure the plug.  Once crimped, the termination
and pinouts to make sure all connections haveshould be tight and very difficult to remove.
been made properly.    Test the cable
Next you will need to make sure you have theUse the CAT5 cable tester to check your
correct plugs to terminate the cable with. work.   The tester will indicate proper continuity
Different plugs are intended to different types of(complete connection end-to-end), make sure the
cable, whether you have solid or strandedpairs have been matched up properly, and that
connectors, flat or round cable, shielded orthe pinout is according to the selected wire
unshielded, and CAT5, 5e, 6, or 6a.   Be sure tostandard.  If an end is wired incorrectly, the
use a plug suitable for your cable.tester will indicate which end is incorrect.  Simply
For tools you need a CAT5 wire stripper, wirecut off the end and try again.
cutters, RJ45 crimp tool, and a CAT5 cable tester.Be sure to see more articles about CAT5 cable
Terminate the cabletermination available from VPI.   Other types of
First, carefully strip the jacketing from the cablecable require slightly different procedures, so not
to expose 1" of the insulated wire conductors.all of the details for the cable you want to
Don’t cut too deeply or you will knick theterminate will be covered in this article.
wire insulation underneath.  If you just score the