Assembly of a Category 6 Shielded Solid Or Stranded RJ45 Plug

Twisted pair cables such as CAT5, CAT5e, CAT6side) of the cable. Do not remove any insulation
and CAT6a cable are a low cost and easyfrom the conductors.
installation alternative to traditional coax cables forTrim the + shaped divider (an insulator core within
transmitting KVM and AV signals. KVMsome manufacturer's CAT6 cables, so this may
(keyboard-video-mouse) extenders via CAT5or may not be present) that separates each of
may be used to remove computers from harshthe twisted pair all the way back to the cut edge
or sensitive environments, or to restrict physicalof the jacket.
access to the computer. Video extensionNext, untwist the wires all the way to the jacket
products such as VGA, DVI, S-Video or HDTVedge (but not beyond) and arrange them
extenders via CAT5 are used to extend videoaccording to TIA/EIA 568A or 568B standards.
displays. Each extender consists of two units - theFor CAT6 cable, the RJ45 plug includes a loading
local and remote unit, which are interconnectedbar used to properly space the wires for insertion
using a CAT5/5e/6 cable.into the RJ45 plug. Flatten and insert the wires
This article focuses on the proper method forinto the loading bar. The loading bar has openings
terminating a CAT6 shielded solid or strandedin it, one for each conductor. The wires must be
cable using standard tools and materials that areplaced in the proper order for either the TIA/EIA
readily available. With the proper use of the tools568A or 568B standard.
and a little practice you will be terminating CAT6With the wires in the proper order, slide the
cables in no time.loading bar (with the raised edge up) all the way
Prepare the cableonto the cable as far as possible. Then trim off
You will first need CAT6 shielded cable (solid orthe excess wires that extend from the loading
stranded for the purposes of this article) cut tobar.
the desired length. The cable can be terminatedInsert the prepared cable into the RJ45 plug such
before or after installation, even if you have athat the loading bar is fully inserted and the cable
long run to make. Using a cable tester from thejacket extends inside the plug. The jacket and
cable can be easily tested for continuity, crossedshield should extend at least 1/4" into the plug for
pairs and pinouts to make sure all connectionsproper strain relief and shield connection. Make
have been made properly.sure the drain wire is positioned at the bottom of
Next you will need to make sure you have thethe connector as this is where it will see the
correct plugs to terminate the cable with.greatest contact with the shield of the RJ45 plug.
Different plugs are intended to different types ofUsing the RJ45 crimp tool, crimp the assembled
cable, whether you have solid or strandedtermination to make it permanent. Firmly squeeze
connectors, flat or round cable, shielded orthe handles to set the contacts and secure the
unshielded, and CAT5, 5e, 6, or 6a. Be sure toplug. Once crimped, the termination should be tight
use a plug suitable for your cable.and very difficult to remove.
For tools you need a CAT5 wire stripper, wireTest the cable
cutters, RJ45 crimp tool, and a CAT5 cable tester.Use the CAT5 cable tester to check your work.
Terminate the cableThe tester will indicate proper continuity (complete
First, carefully strip the jacketing from the cableconnection end-to-end), make sure the pairs have
to expose 1" of the insulated wire conductors andbeen matched up properly, and that the pinout is
shield. Don't cut too deeply or you will nick theaccording to the selected wire standard. If an end
shield and wire insulation underneath. If you justis wired incorrectly, the tester will indicate which
score the cable jacket and bend the wire inend is incorrect. Simply cut off the end and try
several directions to finish the break, the result willagain.
be a good problem-free cut.Be sure to see more articles about CAT5 cable
Next, peel the foil shield insulation back onto thetermination. Other types of cable require slightly
cable jacket and trim to within approximatelydifferent procedures, so not all of the details for
ΒΌ" of the jacket edge. Wrap the drain wirethe cable you want to terminate will be covered
such that it is located at the bottom (locking-tabin this article.